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Causes and Solutions for Bubbles in PU Potting Glue

Causes and Solutions for Bubbles in PU Potting Glue

2024-05-30


Polyurethane Bubble Problem

During the production and pouring of AB glue, the problem of bubbles in the colloid is often encountered. The bubbles in the colloid will affect the bonding effect between the glues, reduce the viscosity of the colloid, and finally shorten the service life, and even cause the colloid to separate. Why do bubbles occur in the pouring of AB glue? What kind of formula or improvement method can solve this problem?

As a manufacturer of activated molecular sieve powder, Xintao has cooperated with many polyurethane colloid manufacturers at home and abroad. It has rich industry experience and can effectively diagnose and provide solutions for you. In this article, Xintao will answer the above questions for you.


Cause Analysis

Before solving the problem, we first need to understand the reasons for the bubbles in the pouring of AB glue. There are mainly the following points:

1. Gas contained in the glue: During the production process, the glue will inhale air or other gases, resulting in bubbles during pouring.

2. Vibration during pouring: During the pouring process, if there is vibration or vibration, bubbles in the glue will be generated.

3. Improper pouring process: Improper settings of the speed, pressure, temperature and other parameters of the pouring will also cause bubbles

 

Solution

For the above reasons, we can take the following measures to solve the problem of bubbles in the pouring of AB glue

1. Degassing: Before using the glue, the glue can be placed for a period of time to allow the gas in it to be discharged by itself. It is also possible to remove the bubbles in the glue by degassing with equipment such as a vacuum pump.

2. Vibration control: During the glue filling process, minimize the presence of vibration or vibration. The amplitude and frequency of vibration can be reduced by adjusting the working state of the equipment, thereby reducing the generation of bubbles.

3. Process optimization: Reasonably set the parameters such as the speed, pressure and temperature of glue filling. Generally speaking, the glue filling speed should not be too fast, the pressure should not be too large, and the temperature should not be too high. By optimizing these parameters, the generation of bubbles can be reduced.

4. Detection and elimination: During the glue filling process, timely detect whether there are bubbles in the glue and eliminate them in time. It can be detected by observing the flow state of the glue, using infrared detectors, etc. Once bubbles are found, timely measures should be taken to eliminate them.

5. Add Xintao activated molecular sieve powder: Molecular sieve, as a selective adsorption ultrafine powder material, is widely used in the production process of polyurethane adhesive. It can effectively remove moisture from the colloid and block the carbon dioxide generated by the reaction of the colloid raw materials with water, thereby reducing the bubbles in the colloid. 

Xintao molecular sieve activated powder has the characteristics of rapid dispersion, fine and uniform powder, strong adsorption, low water content and high purity. The physical adsorption method is adopted, which does not affect or cause chemical reaction of the colloid, and can effectively shorten the production time of the colloid and extend the service life of the polyurethane adhesive.


Xintao Molecular Sieve Types:
3a potassium-based activated molecular sieve powder, 4a sodium-based activated powder molecular sieve, 5a calcium-based molecular sieve powder, 13X sodium X molecular sieve powder, modified powder molecular sieve (Recommended for you based on your actual situation




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